Poly-Optical's main product
is plastic optical fiber devices for backlighting. Serving the
automotive, membrane switch, LCD, electronics, medical, entertainment,
machine vision/man-machine interface, military/aerospace industries
with ISO 9001 quality and JIT delivery.
10
Advantages
10 ADVANTAGES of backlighting with plastic
optical fiber devices
Long Life - To 100,000 hours.
Low Power - From 2 volts, 30mA.
Uniform Brightness - Eliminates the need
for compensators.
Thin Profile - Minimum thickness .013".
For membrane switch applications, adds less than 2 oz.
of tactile pressure, and life tested for over 5 million
actuations.
Low Non-Recurring Engineering and Prototype
Costs - Engineering costs are minimal with fast turnaround
time.
Low Unit Cost - Eliminates light piping
components, multiple bulbs, DC/AC inverters, and bulky plastic
housings.
Reduced Assembly and Maintenance Costs
- Simply adhere panel to device to be illuminated. Rugged and
durable fiber optic panel should never need replacement.
Light source can be easily replaced.
Heat and EMI Free - Fiber optic panels
do not emit heat or generate electromagnetic interference.
Remote Light Source - A variety of light
sources can be used (LED, vacuum, gas-filled, and halogen) and
placed in remote locations.
Stable - Optical fiber is not affected
by extremes in humidity (0% to 100%) and temperature (-55 C
to +75 C).
UniGlo
A surface treatment
process for large area substrates or panels. It provides even
and uniform brightness. Uses include backlighting LCDs, membrane
switches, and consumer items. (Patent numbers 5,312,569 and 5,312,570.)
PolyGlo
A patented process that selectively
terminates fibers in a substrate, resulting in a light efficient
POF device. May require diffusion layer such as an elastomeric rubber
keypad, plastic overlay, or other material. (Patent numbers
5,097,396; 5,226,105; 5,295,216; and 5,307,245.)
Poly Stamp
A process similar to UniGlo", used
to backlight narrow width plastic optical fiber ribbons.
Light Pipe
A patented method (patent number 4,765,701)
to illuminate plastic fiber, panels, and rods which can be
injection-molded into desired shapes.
Light Guide
Light guides conduct
the flow of light from a light source to the point of use. They
are frequently used to illuminate areas too small or too hazardous
to permit installation of a light bulb. Light guides consist of
a non-coherent bundle of optical fibers from a few inches
to several feet in length.
The fibers at each end of the bundle are compressed
tightly, cut off perpendicular to the axis of the fibers, and
polished to permit light to efficiently pass into and out of the
bundle. The polished bundle ends are captured in a ferrule for
interface to related equipment. The jacket protects the
individual fibers from abrasion and physical damage.
OptiGuide
Length
(Feet
Fiber
BundleDiameter(Inches)
Ferrule
O.D. (Inches)
Approx.
No. .010" Fibers
LUMILEEN
OPTICAL FIBERS Model Number
2
1/16
(0.0625)
1/8
(0.125)
30
4012
4
1/16
(0.0625)
1/8
(0.125)
30
4014
6
1/16
(0.0625)
1/8
(0.125)
30
4016
2
1/8
(.125)
3/16
(0.188)
125
4022
4
1/8
(.125)
3/16
(0.188)
125
4024
6
1/8
(.125)
3/16
(0.188)
125
4026
2
1/4
(.250)
5/16
(0.312)
500
4042
4
1/4
(.250)
5/16
(0.312)
500
4044
6
1/4
(.250)
5/16
(0.312)
500
4046
2
1/2
(.500)
9/16
(0.563)
2000
4082
4
1/2
(.500)
9/16
(0.563)
2000
4084
6
1/2
(.500)
9/16
(0.563)
2000
4084
LUMILEEN®
ACRYLIC OPTICAL FIBERS
CONSTRUCTION
Fiber
(Core/ Cladding)
PMMA
/Fluorinated Polymer
*
Optionally available jacketing
Jacket
Material*
PVC
materials
are
Ferrules**
Stainless
Steel
Polyethylene,
Neoprene,
Min.
Packing Factor***
75%
Stainless
Steel Helicoil
OPTICAL
PROPERTIES
**
Optionally available ferrule
Usable
Spectral Range
Visible
Light Range
materials
are Aluminum,
Attenuation
Brass,
and
End
Losses/End
approx.
10%
Various
Plastics.
Loss
along Length
approx.
2% ft.
***Fiber
bundle dia = D
Acceptance
Angle
60
D
= d wN / 0.75
Numerical
Aperature
0.50
d=
fiber dia or 0.010
N= number of fibers
PHYSICAL
PROPERTIES
0.75=
packing factor
Fiber
Specific Gravity
1.20
Continuous
Max. Temp.
85
Minimum
Temperature
-35C
( no change in transmission)
Minimum
Bend Radius
3X
O.D.
This data sheet gives representative information
on commercial products with properties likely to vary from
time to time. Accordingly, the technical data contained herein,
while base on tests and other information believed to be reliable,
should not be relied on absolutely for any specific application.
Users should satisfy themselves independently of the suitability
for any particular use. Poly-Optical Products, Inc makes no guarantee
of results unless determined in our own laboratories, and furthermore
assumes no obligation or liability in connection with these
data or recommendations. This datasheet is not to be taken
as a license to operate under, or infringe any patents.
CUSTOM DEVICES
Poly-Optical Products, Inc. fabricates a wide range
of custom optical fiber devices for automotive, industrial consumer,
and aerospace/military applications. These devices include
image guides, scanner heads, line-to-square or circle converters
and illuminators.
LET US MEET YOUR NEEDS...
Send us your drawing or photocopy this section and/
or the one shown on the following page. Fill in your specifications
and fax it to us for quotation.
DESIGN
YOUR OWN CUSTOM LIGHT GUIDES
DESIGN
YOUR OWN CUSTOM LIGHT GUIDE WITH MULTIPLE LEGS
DESIGN
YOUR OWN CUSTOM CABLE ASSEMBLIES
OptiLine
DESIGN
YOUR OWN CUSTOM SCANNER
Light Sources -
OptiBeam
The brightness of a fiber optic backlighting
panel is determined by the following factors: the number
of fiber layers of fiber, the light source, the number
of tails, reflective material, and brightness enhancement
film. Light sources with other than the listed characteristics
(size, voltage, related life, etc.) can be provided.
Brightness measurements are
for two-layer panels in the noted sizes. Larger
or smaller panels are available. All brightness
measurements are in approximate foot Lamberts (ftL).
Ask for our other publications describing
Lumileen®acrylic optical fibers;
OptiBright®scintillating fibers;
LumiGlo®large core optics; lightguides,
scanners and custom cables; backlighting with plastic
optical fiber devices (UniGlo®, PolyGlo®,
PolyStamp®, OptiGlo®)
membrane switch/LCD/panel backlighting brochures,
PolyBrightTMacrylic panel brochure, comparison
brochures, and our Technical Reference Manual.
Contact Poly-Optical for specifications on its fiber
optic Light PUMPSTM (manufactured by Remote Source
Lighting International, Incorporated, Poly-Optical's parent company)
with halogen and metal halide light sources from 75 watts to 575
watts, with single and multiple ports. Light Pumps are used primarily
to illuminate large core optics
Bulk Materials
Poly-Optical offers
the following bulk plastic fiber materials:
Lumileen® acrylic (PMMA) fibers and cables in diameters
of .010 to .120 in commercial, industrial and optical grades.
LumiGlo® large core optics in diameters of .150 to .700.
Lumileen®
Poly-Optical®
Products, Inc., designs, develops, and fabricates plastic
optical fiber devices for light, image, and data transmission.
These products include backlighting panels, light guides, image
guides, scanners, sensors, and other plastic optical fiber devices.
The company serves a broad range of industrial
and consumer industries including automotive, medical, electronics,
instrumentation, industrial controls, security, aerospace, and
military.
Poly-Optical" Products operates a modern facility
in Irvine, California, and has been involved with plastic fiber
since its inception in 1965. Whether you require optical fiber
or devices designed and built to your specifications, Poly-Optical'
Products can meet your needs. Most Lumileen® products
can be promptly shipped from stock.
Lumileen® is Poly-Optical trademark
for its line of plastic optical fibers. A typical Lumileen®
optical fiber ("POF") consists of an inner
acrylic plastic core coated with a thin cladding of fluorinated
polymer. Since the refractive index of the outer cladding is lower
than the core, light entering one end of a fiber reflects along
the interior core material at the interface of the core and cladding.
Light passes through the length of the fiber
in a zigzag path on its way to the other end. (See the figure
.)
Lumileen® plastic
optical fiber is available in three grades, based on optical
transmission value. They are-in order of increasing light transmission
efficiency-Commercial, Industrial, and Optical grades.
Heat Resistant grades can withstand much higher
operating temperatures than the Commercial, Industrial, and Optical
grades, but have a higher optical attenuation.
Plastic optical fibers have advantages over glass
optical fibers in cost, weight, durability, and flexibility.
Should you have a requirement for plastic optical
fibers or devices, please contact us.
Applications
CommercialGrade-Displays,
decorative items, clothing items, toys and games.
Optical
Grade-Local area network and optical data link.
Transmission loss or
attenuation increases below 400nm and above 800nm. However,
satisfactory results can also be achieved in these extreme
ranges. As a general rule, light is still detectable in plastic
optical fiber after propagation of over 100 feet.
Commercial, Industrial,
and Optical Grade Lumileen
010" Diameter Industrial Grade fiber in PE
jacket.Standard length: 1,640 ft.
Standard spool lengths are shown. Please call for availability
on additional lengths.
Many other configurations are available, including twin cables,
image fiber, and fused ribbon. High temperature grades are available
in .020", .030", and .040" fiber diameters jacketed
only). The continuous maximum temperature for heat resistant grades
is 115C.
Ask for our other publications describing
plastic fiber optic backlighting ribbons and panels, light
guides, OptiGlo® illuminating rods, image guides,
scanners, OptiBright® scintillating fibers, LumiGlo®
large core fibers, OptiBeam® light sources, and
comparison with alternative technologies.
This data sheet gives representative information on a commercial
product with properties likely to vary from time to time.
Accordingly, the technical
data contained herein, while based on tests and other information
believed to be reliable, should not be relied on absolutely
for any particular use. Poly-Optical Products, Inc., makes
no guarantee of results unless determined in our own laboratories,
and furthermore assumes no obligation or liability in connection
with these data or recommendations. This data sheet is not
to be taken as a license to operate under, or infringe any
patents.
OptiBright
Florescent, light collecting fibers
absorb light (primarily non-visible wave lengths which is emitted
out the fiber ends.
OptiBright scintillating fibers are offered in
sizes ranging from .25mm to 5.0mm. Colors available: red,
amber, green, and violet.
OptiBright scintillating
fibers consist of a polystyrene core with a Polymethyl Methacrylate
(PMMA) cladding. The core contains fluorescent dopants selected
to produce the desired color. OptiBright fibers are used for light
transmission, illumination, radiation detection, and decoration.
Technical Data
Core material: Polystyrene
Core refractive index: 1.60
Cladding material: Acrylic/PMMA
Cladding refractive index: 1.49
Cladding thickness (round): 3% of total diameter
Cladding thickness (square): 4% of total width
Operating temperature: -20C to +50C
Cone angle: 70 nominal
Density: 1.05
Numerical aperture: 0.58
Bend radius minimum: 10 times diameter
Poly-Optical Products,
Inc., also offers a diverse line of standard and custom plastic
fiber products including:
Lumileen® plastic optical fiber
PolyGlo® and UniGlo® lighting devices
PolyStamp®ribbons
Data transfer devices
OptiBeam®light sources
OptiBright®scintillating fibers
Image and light guides
Scanners and arrays
Sensor devices
LumiGlo®
LumiGlo®is a solid core,
Teflon clad, flexible optical light cable. Side-light optics
and PE jacketed end-light optics are offered in a wide range of
diameters.
LumiGlo®
large core optics are available in core diameters ranging from
.080" to 0.700".
Technical Data
Attenuation: approx. 2% per foot
temperature: -40 C to 120 C
Bend radius minimum: 4 times diameter
Cone angle: 82 nominal
Numerical aperture: 0.66t
ASSOCIATED HARDWARE
Light Sources
Color Wheels
Tracking Hardware
Clips and End Seals
Fiber Cutters
Harnesses for Multiple Light Cables
Splice Kits
Poly-Optical®
Products, Inc., also offers a diverse line of standard and custom
plastic optical fiber products including:
Lumileen® plastic optical fiber
PolyGlo® and UniGlo® lighting devices
PolyStamp® ribbons
Data transfer devices
OptiBeam® light sources
OptiBright® scintillating fibers
Image and light guides
Scanners and arrays
Sensor devices
SparkleGlo
SparkleGlo is side-lighting
plastic optical fiber, abraded on four sides. SparkleGlo is
available in .060, .080,.100” and .120 nominal diameters. A
sparkling line of light is created when this fiber is lit from
both ends. For shorter lengths lighting from one end may be satisfactory.
Best results are achieved when SparkleGlo devices are not longer
than ten feet. Photo shows SparkleGlo lit from both ends with
green LEDs.
SparkleGlo may be used for decorative applications.
LEDs may be powered by one or more batteries, and LEDs may flash
on and off for longer life. The girl in the picture also holds
a bouquet of ApexGlo, lit by a red LED. ApexGlo is plastic optical
fiber that has been tapered at the tip.
DATA
TRANSFER
Data communication is used for data transmission
within industrial machines, office equipment and vehicles. It
can also be used for data transmission between equipment and control
panels in various industries.
Advantages
Free from EMI
Used in plants where electro magnetic noise occurs from motors,
electric relays and power lines.
Bending endurance
Possible to be used in moving parts such as robotics.
Easy installation
No skill is required for connection and can be installed by
plant engineers.
Low cost
The cost of the cable, modules, and installation are less than
that of coaxial cable and silica fibers.
Poly-Optical Products, Inc.
A Division of Lumitex, Inc.
17475 Gillette Avenue
Irvine, CA 92614 USA
Phone: 949-250-8557
FAX: 949-250-1840
email: popi@poly-optical.com